Texsource
Texsource GEN Series Plastisol Ink - Russell Gray (11300)
- SKU:
- 11330
- MPN:
- 11300
- Weight:
- 12 LBS
- Shipping:
- Calculated at Checkout
Description
Texsource GEN Series Plastisol Ink - Russell Gray (11300)
Certified X-Rite Pantone PMS Cool Gray 4C color match. Formulated with advanced plastisol technology for rapid wet-on-wet production, direct textile printing on cotton, 50/50, and tri-blends, and conventional cold-peel heat transfers.
RECOMMENDED MESH
FLASH PROFILE
FUSION CURE TEMP
SQUEEGEE SELECTION
Fabric Compatibility & Substrate Performance
Approved Ink Modifiers & Mixing Versatility
The Texsource GEN series integrates smoothly with standard commercial additives. For special applications, modify with curable reducers (for decreased squeegee drag), stretch additives (for athletic ribbing), puff concentrates, or thickeners. Always follow specific manufacturer additive ratios to maintain the low 285°F cure balance.
Press Performance & Production Advantages
Texsource GEN Series Russell Gray (11300) represents advanced plastisol ink technology engineered specifically for commercial screen printers. Designed with a certified Pantone PMS Cool Gray 4C match, this ink delivers dependable athletic color accuracy, exceptional printability, and high-productivity wet-on-wet performance on both manual carousels and automated press lines.
*Color swatch & photos are visual representations only. Monitor displays vary; always calibrate production against official Pantone Formula Guide PMS Cool Gray 4C.
For official Pantone color information, visit the Pantone Color Finder. For a free on-screen approximation and digital code lookup, use Colorxs.
- Certified Pantone PMS Cool Gray 4C Match: Certified via X-Rite scanner to ensure exact color compliance for brand-standard athletic and team orders.
- High-Productivity Wet-on-Wet Formula: Formulated to resist screen buildup on the contact side, allowing seamless wet-on-wet automated runs without intermediate flashing.
- Energy-Saving 285°F Low Cure: Achieves full fusion cure at 285°F (~60s dwell), protecting synthetic fibers, saving shop electricity, and reducing dye sublimation risks.
- Dual Application Versatility: Excels as a direct textile ink on cotton, 50/50, and tri-blends, while also serving as a dependable medium for conventional cold-peel transfers.
Technical Press & Curing Specifications
| Variable | Factory Specification | Shop Floor Standard |
|---|---|---|
| Color Match / Code | Pantone Cool Gray 4C (SKU: 11300) | Certified X-Rite scanner match |
| Chemical Formulation | Non-Phthalate General Purpose Plastisol | Wet-on-wet direct print & transfer compatible |
| Full Fusion Cure Temp | 285°F (140°C) | Approximate 60-second dwell time across ink film |
| Flash Profile | 220°F – 240°F (105°–115°C) | Tack-free flash gel in 1–2 seconds |
| Emulsion Compatibility | Pure Photopolymer, Dual-Cure, Diazo | Universal compatibility with plastisol stencils |
| Cleanup Solvent | Screen Wash / Plastisol Ink Remover | Clean with standard press wash & PPE |
| Packaging Options | Quart, 1 Gallon, 5 Gallon Pail | Store tightly sealed at room temperature |
Troubleshooting & Pressroom Defect Prevention
Resolving common shop-floor printing issues with Texsource GEN Series Russell Gray:
Issue: Why is Russell Gray cracking or flaking after the customer launders the shirt?
Correction: Cracking indicates under-curing. Although the GEN series fuses at an energy-efficient 285°F (140°C), the entire ink cross-section must sustain that temperature for ~60 seconds. A handheld IR gun measures only surface reflection. Calibrate dryer belt speed using a thermal donut probe to guarantee full through-film fusion.
Issue: How do I achieve maximum opacity with Russell Gray on dark garments?
Correction: While GEN series inks are formulated for high opacity, they are engineered for wet-on-wet printing and soft hand feel. When printing Russell Gray over dark grounds or heathered fabrics, print a flashed white underbase or utilize a Super Opaque (SO) series white base to prevent garment fibers from absorbing the gray shade.
Issue: How does the 285°F cure help eliminate dye sublimation on 50/50 and tri-blend shirts?
Correction: Polyester disperse dyes begin vaporizing and bleeding into inks at temperatures above 330°F. By curing completely at 285°F, the GEN series stays well below this thermal threshold, mitigating dye migration without always requiring expensive blocker bases on standard 50/50 garments.
Complete Your Pressroom Workflow
Matched press chemistry, modifiers, and screen room supplies engineered for Texsource GEN Inks:
Curable Viscosity Reducer →
Loosen ink body without sacrificing curing stability or film integrity.
On-Press Screen Wash →
Fast-evaporating press wash for quick color changes and tape-clearing.
Texsource Tex-Blue Emulsion →
High-solids pure photopolymer emulsion for razor-sharp edge definition.
65/90/65 Triple Squeegee →
Composite triple blade delivering sharp shear without blade rollover.
Screen Printing Industry News and Information
Industry news, educational resources, best practices, and practical screen room protocols provided by ScreenPrintingInsights.com.
DISCLAIMER, COLOR REPRODUCTION & STORAGE NOTICE: Texsource is a registered trademark of its respective owner. Star Graphic Supplies is a distributor of Texsource screen printing inks and products. On-screen ink swatches and product photos are digital representations intended for reference only and must not be used for graphic design color-matching or equipment calibration; verified batches are matched to the certified X-Rite Pantone PMS number. Keep containers tightly closed when not in use. Store at room temperature between 65°F–80°F (18°C–27°C). Protect from direct sunlight and radiant conveyor dryer heat. Always perform wash, stretch, and cure tests prior to production runs.
Additional Information
Product Sizes: |
Pint | Quart | Gallon | 3-Gallon |
Printing Process: |
Screen Printing |
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