Texsource

Texsource GEN Series Plastisol Ink - Dark Brown (12010)

SKU:
12010
MPN:
12010
Weight:
12 LBS
Shipping:
Calculated at Checkout
  • Texsource GEN Series Plastisol Ink - Dark Brown (12010) | Gallon
  • Texsource GEN Series Plastisol Ink - Dark Brown (12010) | Pint-Quart-Gallon
$93.00
Frequently bought together:

Description

Texsource GEN Series • Low Cure 285°F • Pantone 2479C Match

Texsource GEN Series Plastisol Ink - Dark Brown (12010)

Certified X-Rite Pantone PMS 2479C color match. Formulated with advanced plastisol technology for rapid wet-on-wet production, direct textile printing on cotton, 50/50, and tri-blends, and conventional cold-peel heat transfers.

RECOMMENDED MESH

110 – 230 tpi
110–160 Base / 180–230 Detail

FLASH PROFILE

220°F – 240°F
Fast flash / wet-on-wet ready

FUSION CURE TEMP

285°F (140°C)
~60 sec dwell (energy efficient)

SQUEEGEE SELECTION

70 Duro or 65/90/65
Sharp polyurethane edge

Fabric Compatibility & Substrate Performance

100% Cotton:
Optimal / Direct Print
Direct print opacity, short buttery body, zero bleed.
50/50 Poly-Cotton Blends:
Excellent / Low-Cure Safe
285°F cure stays well below dye activation threshold.
Modern Tri-Blends:
Good / Underbase Advised
Use underbase white depending on shirt darkness.
Cold Peel Heat Transfers:
Fully Compatible
Gel onto transfer paper for conventional transfer runs.

Approved Ink Modifiers & Mixing Versatility

The Texsource GEN series integrates smoothly with standard commercial additives. For special applications, modify with curable reducers (for decreased squeegee drag), stretch additives (for athletic ribbing), puff concentrates, or thickeners. Always follow specific manufacturer additive ratios to maintain the low 285°F cure balance.

Press Performance & Production Advantages

Texsource GEN Series Dark Brown (12010) represents advanced plastisol ink technology engineered specifically for commercial screen printers. Designed with a certified Pantone PMS 2479C match, this ink delivers rich chocolate brown color accuracy, exceptional printability, and high-productivity wet-on-wet performance on both manual carousels and automated press lines.

Texsource GEN Series Dark Brown 12010 plastisol ink lifted with stainless spatula showing buttery viscosity and PMS 2479C tone

*Color swatch & photos are visual representations only. Monitor displays vary; always calibrate production against official Pantone Formula Guide PMS 2479C.

Color Verification Resources

For official Pantone color information, visit the Pantone Color Finder. For a free on-screen approximation and digital code lookup, use Colorxs.

  • Certified Pantone PMS 2479C Match: Certified via X-Rite scanner to ensure exact color compliance for brand-standard earth tone and athletic orders.
  • High-Productivity Wet-on-Wet Formula: Formulated to resist screen buildup on the contact side, allowing seamless wet-on-wet automated runs without intermediate flashing.
  • Energy-Saving 285°F Low Cure: Achieves full fusion cure at 285°F (~60s dwell), protecting synthetic fibers, saving shop electricity, and reducing dye sublimation risks.
  • Dual Application Versatility: Excels as a direct textile ink on cotton, 50/50, and tri-blends, while also serving as a dependable medium for conventional cold-peel transfers.

Technical Press & Curing Specifications

VariableFactory SpecificationShop Floor Standard
Color Match / Code Pantone PMS 2479C (SKU: 12010) Certified X-Rite scanner match
Chemical Formulation Non-Phthalate General Purpose Plastisol Wet-on-wet direct print & transfer compatible
Full Fusion Cure Temp 285°F (140°C) Approximate 60-second dwell time across ink film
Flash Profile 220°F – 240°F (105°–115°C) Tack-free flash gel in 1–2 seconds
Emulsion Compatibility Pure Photopolymer, Dual-Cure, Diazo Universal compatibility with plastisol stencils
Cleanup Solvent Screen Wash / Plastisol Ink Remover Clean with standard press wash & PPE
Packaging Options Quart, 1 Gallon, 5 Gallon Pail Store tightly sealed at room temperature

Troubleshooting & Pressroom Defect Prevention

Resolving common shop-floor printing issues with Texsource GEN Series Dark Brown:

Issue: Why is Dark Brown cracking or flaking after the customer launders the shirt?

Correction: Cracking indicates under-curing. Although the GEN series fuses at an energy-efficient 285°F (140°C), the entire ink cross-section must sustain that temperature for ~60 seconds. A handheld IR gun measures only surface reflection. Calibrate dryer belt speed using a thermal donut probe to guarantee full through-film fusion.

Issue: How do I achieve maximum opacity with Dark Brown on dark garments?

Correction: While GEN series inks are formulated for high opacity, they are engineered for wet-on-wet printing and soft hand feel. When printing Dark Brown over deep black garments or textured tri-blends, print a flashed white underbase or utilize a Super Opaque (SO) series white base to prevent garment fibers from dulling the rich brown tone.

Issue: How does the 285°F cure help eliminate dye sublimation on 50/50 and tri-blend shirts?

Correction: Polyester disperse dyes begin vaporizing and bleeding into inks at temperatures above 330°F. By curing completely at 285°F, the GEN series stays well below this thermal threshold, mitigating dye migration without always requiring expensive blocker bases on standard 50/50 garments.

Complete Your Pressroom Workflow

Matched press chemistry, modifiers, and screen room supplies engineered for Texsource GEN Inks:

Ink Modifier

Curable Viscosity Reducer →

Loosen ink body without sacrificing curing stability or film integrity.

Press Chemistry

On-Press Screen Wash →

Fast-evaporating press wash for quick color changes and tape-clearing.

Stencil System

Texsource Tex-Blue Emulsion →

High-solids pure photopolymer emulsion for razor-sharp edge definition.

Press Hardware

65/90/65 Triple Squeegee →

Composite triple blade delivering sharp shear without blade rollover.

Screen Printing Industry News and Information

Industry news, educational resources, best practices, and practical screen room protocols provided by ScreenPrintingInsights.com.

DISCLAIMER, COLOR REPRODUCTION & STORAGE NOTICE: Texsource is a registered trademark of its respective owner. Star Graphic Supplies is a distributor of Texsource screen printing inks and products. On-screen ink swatches and product photos are digital representations intended for reference only and must not be used for graphic design color-matching or equipment calibration; verified batches are matched to the certified X-Rite Pantone PMS number. Keep containers tightly closed when not in use. Store at room temperature between 65°F–80°F (18°C–27°C). Protect from direct sunlight and radiant conveyor dryer heat. Always perform wash, stretch, and cure tests prior to production runs.

View AllClose

Additional Information

Product Sizes:
Pint | Quart | Gallon
Printing Process:
Screen Printing
View AllClose
```