Texsource
Ulano Trifecta Dual Cure Emulsion
- SKU:
- ULTRIFECTA-GAL
- MPN:
- ULTRIFECTA-GAL
- Weight:
- 11 LBS
- Shipping:
- Calculated at Checkout
Description
Overview & Shop Floor Performance
Ulano Trifecta is an advanced, high-performance dual-cure direct emulsion engineered specifically for versatile garment and textile print shops. Formulated with a balanced 39% solids content, Trifecta delivers "triple threat" chemical resistance against water-based, aggressive discharge, and plastisol ink systems without the absolute necessity of chemical hardeners on medium-length runs. It bridges mesh openings cleanly and provides unmatched exposure latitude under diverse screen-room conditions.
- Triple Ink Resistance: Holds up aggressively to water-based textile inks, caustic discharge systems, and high-opacity plastisols on long production runs.
- Exceptional Exposure Latitude: The diazo dual-cure hybrid mechanism tolerates slight under- or over-exposure far better than pure photopolymer formulas.
- High Humidity Resistance: Resists tackiness, softening, and sticking to positive films in warm, humid screen room setups.
- Superior Edge Acutance: Delivers sharp stencil edges and crisp detail on intricate halftones, spot colors, and fine typography across 86–305 mesh.
- Easy Reclaiming: Despite heavy chemical resistance on-press, it reclaims cleanly with standard periodate stencil strippers before post-hardening.
Standard Screen Room Application Procedure
Technical Specifications & Exposure Reference
| Parameter | Specification / Target Value | Shop Floor Notes |
|---|---|---|
| Color / Dye | Blue-Green (After Sensitizing) | High visual contrast for transparent inspection on mesh |
| Solids Content | 39% (± 2%) | Excellent flow dynamics and uniform coating thickness |
| Pot Life (Sensitized) | 4 – 6 Weeks | Store at 68°F–75°F. Unsensitized shelf life: 12+ months |
| LED UV Exposure | 45 – 90 Seconds (Baseline) | Slightly longer than pure photopolymer; provides extreme durability |
| Metal Halide (5kW) | 60 – 120 Seconds (Baseline) | Target a solid step 7 on a 21-step transmission scale |
| Fluorescent Tubes | 180 – 300 Seconds | Broad latitude helps avoid pinholes on lower-output tube banks |
Frequently Asked Questions & Troubleshooting
Q: How does Ulano Trifecta differ from 1-part photopolymer emulsions like Tex-Blue or ProCoat?
A: While 1-part pure photopolymers expose faster, Ulano Trifecta is a dual-cure (diazo-sensitized) emulsion engineered specifically for heavy water-based and aggressive discharge ink resistance. Dual-cure formulations also provide significantly wider exposure latitude, making them far more forgiving against stencil pinholes and exposure drift.
Q: Do I need to use an emulsion hardener with water-based or discharge inks?
A: For short to medium production runs, Ulano Trifecta resists water-based and discharge inks without chemical hardeners. If you are running thousands of impressions or using aggressive acidic discharge formulations, applying an emulsion hardener will further extend stencil longevity (note: hardening makes the stencil semi-permanent and harder to reclaim).
Q: What is the shelf life after adding the diazo sensitizer?
A: Once mixed with diazo, Ulano Trifecta has a working pot life of approximately 4 to 6 weeks at room temperature (longer if stored in a cool area or refrigerator). Keep the container tightly sealed to preserve moisture balance and reactivity.
Complete Your Screen Room Workflow
Maximize stencil performance and streamline screen reclaim with matched supplies from Star Graphic Supplies:
- Application: Pair with an Aluminum Dual-Edge Scoop Coater for uniform emulsion passes.
- Mesh Prep: Eliminate pinholes and grease spots with our Screen Printing Degreaser & Mesh Prep.
- Stencil Reclaim: Clean screens down to bare mesh with Concentrated Stencil Remover.
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